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Recent Articles
High-Speed Design: Definitive Guide for Utilizing Altium Designer for Your Board Needs
There was a time in printed circuit board layout when working with high-speed designs was a living nightmare. Those older CAD tools just didn’t have the horse-power or the functionality to help much when it came to working with the extra design requirements. Differential pairs had to be routed together manually, and measured trace lengths had to be calculated by hand. And if that wasn’t hard enough, trying to determine the total length of a
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PCB Routing Tips: Navigating Your Way Through BGA Fanout Options
Tom rose through the ranks of his company to become the new vice-president. He had worked hard, forged relationships, and consistently built his knowledge about the company. Unfortunately, Tom also contracted a serious disease called acronymitis that spread like the plague throughout key sectors of the company. Try as he might, Tom could not resist speaking in acronyms. Sometimes, his wife would hear him talking in his sleep—in acronyms
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Copper Efficiency and its Impact on Electronics Design and Manufacturers
We learned early in our engineering education that copper is the most widely used metal to conduct electricity. The industry trade group, Copper Development Association, indicates that 61% of all mined copper ends up as an electrical conductor in a never-ending list of applications. Further study shows that choosing a metal for use in an electrical circuit goes beyond its ability to conduct electricity, and includes such things as electrical
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The Problem With Using Excel Templates For Your Bill of Materials
Let’s give credit where credit is due: templates can be very useful tools. I’m not really the artistic type, and artistic templates have really helped enhance my documents and presentations. Templates are useful for certain tasks, but using a bill of materials template for a new electronic device is not one of them. Moving from a finished design to the assembly stage for a new product is no simple task. Your manufacturer needs detailed
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Creating Library Parts and Attaching 3D Models Enables Clearer Designs
Between custom and standard components, your component helps you keep track of everything from SPICE models to basic 2D footprints for use during layout. As PCB design leaves the two dimensions and enters three dimensions, modern component libraries now come packaged with 3D models. Building a 3D model for your proprietary components is also a good idea if you ever plan to check mechanical clearances. But most PCB design software platforms don’t
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Helpful Tips for Interactive Routing in Altium Designer
I haven’t met a PCB designer yet who doesn’t like to route tracks on their design manually. It can be therapeutic, cathartic, relaxing, and (if you aren’t under a lot of pressure to complete your design), downright fun. On the flip side, though is the frustration that you can feel when you can’t get the PCB design tools to work the way you know that they should. You’re trying to route some tracks in, and you need to change a trace width, but you
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How to Optimize HDI Design in Electronics
Neutron stars seem like the stuff of science fiction. Imagine stars as large as the sun exploding in a blinding supernova. Better yet, consider how the spectacular explosion peels the outer layers of the star away and leaves a small, continually collapsing dense core. Gravity pushes the dense matter together to the point of protons and electrons combining into neutrons. As the star’s gravity becomes 200 billion times stronger than the Earth’s
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Board Shape Management in 3D Modeling Software
Rectangular PCBs are old-school. Newer devices are more likely to use an odd-shaped PCB that closely conforms to its packaging or a rigid-flex board that moves with the device. 3D visualization tools have become essential for PCB designers, especially when designing rigid-flex boards with unique shapes. Using CAD software, you’ll want to have a Sketchup that ensures printing is easy to achieve. Managing board shapes for use in rigid and rigid
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An Introduction to Multi-board Design in Altium Designer
Brain games are a good way to stay sharp. One of my favorite ways to implement this is by doing daily puzzles. Although I love the crossword puzzles where you complete the words from a given clue, I think puzzles that require you to put the pieces together can be the most challenging, especially when it is a group activity. It reminds me of one of the more daunting problems for engineers and PCB designers, which is multi-board design. Not only
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Excel Versus BOM Software: When Your Data Management Tool Needs an Upgrade
At our house, creating a grocery shopping list can become a multi-day event. Stage 1 of the extravaganza involves a careful but not well-planned review of all available grocery store ads. Stage 2 moves on to the analysis of those advertisements. One never knows where bargains may lurk. Then, Stage 3 takes us to the pantry for a study of our available resources while Stage 4 measures our budget against our needs. When we eventually stroll through
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Multi-Directional Communication for Easy Mechanical and Electrical Collaboration
My neighbor and I were sitting on the patio one summer dreaming up a Christmas display that would span both our yards. Engineers, right? Ambitious project, for sure, but we had fun visualizing Santa and his reindeer flying across our two roofs. We’d use LED light strings to span the rooflines and we’d incorporate controllers to synchronize Christmas music. Several months later after summer had turned to Fall, in comes the neighbor with a CAD
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Overview of PCB Development Process
I have a friend who forgets that the rest of us can’t read his mind. He often starts a conversation without any sort of introduction or context. There have been many times where after several minutes of dialog I have had to hold up my hands and simply ask; “what are you talking about?” Once he backs up and gives me an overview, then I am ready for the details. Although this had made for some amusing moments, it isn’t nearly so funny when it
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PCB Trace Corrosion: Why It Happens and How to Prevent It
When most people drop their cell phone in water, they hurriedly dry off the outside of the phone, remove the battery, and toss the phone in a bag of rice. The myth goes that the rice draws water out from the inside of the phone, thus saving your phone’s the precious electronic circuitry, your wallet’s money, and your own sanity. What people don’t realize is that simply drying out your phone is not a solution. Water ingress can cause the device to
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Laser-drilled Via-in-pad Technology in Your PCB
If you’re my age, you probably grew up playing Super Mario Brothers. Whether it’s diving through those green copper pipes, or jumping up through the clouds, moving between worlds in Super Mario is like moving between layers in a multi-layer PCB. Your vias are that critical feature that allows signals to move between different layers. Okay, maybe you there’s less copper and plating involved in Super Mario world, but it’s the same idea. Via-in-pad
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Design Reuse: Methodologies and Best Practices for Re-Applying Previous Boards
It’s to reuse items related to our work. Chefs reuse recipes, seamstresses reuse patterns, and engineers reuse circuitry. The problem is that our design tools aren’t always on the same page with us when it comes to re-applying previous boards and circuitry. The benefits are obvious; reusing work will save time and money. Additionally, there’s the benefit of using circuitry that has already been through the debug process and is known to work. I
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Leave Translation Magic in the Hands of Altium Import Wizard
Having a wizard do your bidding is great when convoluted tasks need some hocus pocus. Removing tortuous steps to get a solution is the goal. A wizard moves pesky tasks to forgotten trials by doing the heavy lifting. Need your PCB files translated? Call the wizard. PCB design toolsets would benefit from well-placed wizards able to perform intricate tasks like file translation. File translation is needed when importing document containers
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Transmission Line Delay Calculators in PCB Design
Transmission lines are one of those deceptively complex things that make modern life possible. What seems like a simple metal cable is, in fact, a precisely engineered system. Traces on PCBs are no different, and they are like the blood vessels that power your electronic devices. So what is a transmission line anyway? This term was initially adopted to create the analogy between traces on a PCB and civilian power lines. The term “transmission
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