Design for Manufacturing (DFM)

Identify Vendor Parts Early: Manage BoMs Proactively With Consolidated Part Sourcing

Identify Vendor Parts Early: Manage BoMs Proactively With Consolidated Part Sourcing Walking a tightrope requires intricate balance. Simply visualized as a walker and a rope in space. Simple moves into complexity when the walker’s senses are skewed to balance. Careful placement of each foot pulls from neurological pathways communicating intricate information simultaneously. Should information fail to arrive when the foot is moving may push the walker off the rope. Managing Bills of Material from early circuit concept through Read Article

A Complete Bill of Materials and Other Suggestions for Error Free PCB Manufacturing

A Complete Bill of Materials and Other Suggestions for Error Free PCB Manufacturing Long before my youngest son became a teenager, we already knew that in everything that he did he worked at turning the situation around to best benefit himself. At one point he was doing something that he shouldn’t be doing, and I told him that if he continued down that path that I would ground him. Instead of backing off as I expected, he instead had a contemplative look on his face as he asked me; “for how long would I be grounded?” I couldn’t Read Article

Altium Vault Streamlines Product Development Process With Early Access to Component Sourcing and Costing

Altium Vault Streamlines Product Development Process With Early Access to Component Sourcing and Costing Instead of Placeholders The product development process for printed circuit assemblies is highly dependent on complete Bills of Material. Complete Bills of Material list the PCB along with all components soldered or adhered onto the board to make the assembly. Components are unavailable early in the product development cycle because EDA libraries are antiquated and lack current parts information when circuit designers are drawing schematics. To stay on the development’s Read Article

Don’t Let Your Unrouted Nets be Traces to Nowhere

Don’t Let Your Unrouted Nets be Traces to Nowhere Have you ever seen one of those movies where a train is barreling down the track and starts to cross a bridge only to realize further down the line that the tracks run out and the bridge goes nowhere? That is a scary situation and only an alert train driver, formerly known as a train engineer, can prevent a catastrophe. Although, not as catastrophic, having unrouted nets on your board can wreak havoc to your PCB’s operation. Unrouted nets are Read Article

Copper Efficiency and its Impact on Electronics Design and Manufacturing

Copper Efficiency and its Impact on Electronics Design and Manufacturers We learned early in our engineering education that copper is the most widely used metal to conduct electricity. The industry trade group, Copper Development Association, indicates that 61% of all mined copper ends up as an electrical conductor in a never-ending list of applications. Further study shows that choosing a metal for use in an electrical circuit goes beyond its ability to conduct electricity, and includes such things as electrical Read Article

Differences Between Hardware Design for Hobbyists and Commercial Applications

Differences Between Hardware Design for Hobbyists and Commercial Applications Although hobbyist and professional hardware may seem similar in terms of function, professional designs must abide by broader considerations. Read Article

How to Optimize HDI Design in Electronics

How to Optimize HDI Design in Electronics Neutron stars seem like the stuff of science fiction. Imagine stars as large as the sun exploding in a blinding supernova. Better yet, consider how the spectacular explosion peels the outer layers of the star away and leaves a small, continually collapsing dense core. Gravity pushes the dense matter together to the point of protons and electrons combining into neutrons. As the star’s gravity becomes 200 billion times stronger than the Earth’s Read Article

An Introduction to Multi-board Design in Altium Designer

An Introduction to Multi-board Design in Altium Designer Brain games are a good way to stay sharp. One of my favorite ways to implement this is by doing daily puzzles. Although I love the crossword puzzles where you complete the words from a given clue, I think puzzles that require you to put the pieces together can be the most challenging, especially when it is a group activity. It reminds me of one of the more daunting problems for engineers and PCB designers, which is multi-board design. Not only Read Article

Ceramic vs. FR4 Multilayer PCBs: When to Use Either and How

Ceramic vs. FR4 Multilayer PCBs: When to Use Either and How Ceramic materials electronics are specialty materials used as PCB insulators and as substrates for IC packages. Today, ceramic production capacity for PCBs is easy to access from overseas vendors, and these materials see significant use in aerospace and automotive industries. Ceramic PCBs offer particular advantages over FR4 boards, although there is no single “ceramic” material. The current set of commercialized ceramic materials for PCBs are Read Article

Hybrid Construction Trends in the Marketplace

Hybrid Construction Trends in the Marketplace Hybrid construction is a huge growth area with a lot of opportunity for PCB designers. In this episode Chris Hunrath, VP of Technology at Insulectro, shares valuable insights about the latest trends. Read Article

Copper Wrap Plating in Your PCB

Copper Wrap Plating in Your PCB No one wants to purchase a new electronic device, only to have it fail a week later. I’ve had the same flat screen monitor for over five years, and it is probably the toughest electronic device I’ve ever owned. If you love reliable designs, then you probably pay attention to industry standards designed to improve device lifetime. Via plating in a PCB should be reliable enough that it can withstand shock and thermal cycling. This is where plating Read Article

PCBA manufacturing

Create Your PCBA Manufacturing Documentation with Draftsman In my numerous years in the electronics industry, we have come a long way. From using tape on mylars for PCB layouts to advanced CAD systems, the industry has moved what can only be described as light years ahead over the last 30 years or so. Gone are the days (thankfully) of a hand drawn schematic which is then translated by someone into physical that are connected by hand (even in early layout programs this was true). Netlist? What was one of Read Article

Tips for Connecting Hidden Pins with Altium Designer

Tips for Connecting Hidden Pins with Altium Designer By far, the greatest form of entertainment is magic and even a century after his death Harry Houdini is still hailed as the magician ever. Although, acclaimed for his various escapes, Houdini was the first to perform the often duplicated “Vanishing Elephant” magic trick. Of course, the elephant, named Jennie, did not vanish but was only hidden from the vast majority of the spectators. When designing a highly congested printed circuit board (PCB) Read Article

PCB Production for Industry Manufacturing with Supplier Information

PCB Production for Industry Manufacturing with Supplier Information Moving to PCB production is that breathtaking and nerve-wracking final step in bringing your next electronic device to life. Manufacturers require that a specific set of deliverables be provided by engineers and designers before they begin production. This includes your bill of materials, CAD/CAM drafts of your PCB, Gerber files, and component sourcing information. Probably the most important piece of information is the pricing and lead time Read Article

Design for Manufacturability (DFM) and Assembly (DFA) tips with Jay Colognori

Design for Manufacturability (DFM) and Assembly (DFA) tips with Jay Colognori Get Design for Manufacturability and Assembly tips from Jay Colognori, Director of Business Development at Electronic Instrumentation & Technology (EIT) in this OnTrack Podcast episode. Watch it now! Read Article

BOM Management Tools for PCB Manufacturing

BOM Management Tools for PCB Manufacturing Between the mid-1980s and late 1990s, Spy magazine published a monthly “Separated at Birth” column/pictorial that would pair two selected photos of unrelated celebrities, cartoon characters, or movie characters. The authors would then point out similar physical characteristics from each photo. Mentally picture a space alien from a popular movie paired with a sultry singer to gain some appreciation for their humor. Separated at Birth? Well… Kinda Read Article

PCB Material Selection: How Substrate Properties Impact PCB Performance

PCB Material Selection: How Substrate Properties Impact PCB Performance From the early 15th century until the 17th century, artists used the Flemish masters’ method to create life-like paintings. This process begins with a pencil, charcoal, or ink pen drawing and continues with the imprimatura—or the first transparent, olive-tinged stain of color. Then, the method moves to the first umber underpainting, sanding, second umber underpainting, sanding, and a monochromatic underpainting. Each underpainting layer focuses Read Article