Most electronic engineers work on products that require Printed Circuit Board designs to be interconnected by cable assemblies. As you might have already noticed, some dedicated tools that primarily focus on designing cable assemblies, while powerful, are quite expensive and beyond the scope of just creating a simple cable design process. Most of the industries they are focusing on are automotive, HVAC, and aerospace firms. So you inquire yourself, what is the best alternative? The answer is simply in front of you, utilize your ECAD tool to create the cable assembly design schematic!
When working in Altium Designer®, I acknowledge all I can do within the tool; I can create my schematic layouts and Printed Circuit Board layouts, I can manage libraries in many ways, and I can control document sources through Version Control. But there are often other questions that come to mind:
The answer is, to use the Altium Designer schematic editor! You can generate very detailed cable drawings and wire harness manufacturing systems with the assistance of importing DXF/DWG files. For example, you can import mechanical drawings of connector heads or crimps that are will be needed for assembly. This way, the assembler can have a life-like drawing to refer to while building the cable. Below is a sample of such a cable drawing:
Figure 1. Example Cable Assembly Drawing.
As an example here (see Figure 1), we have a scaled-length mechanical cable harness drawing, with two 1:1-sized connectors, one at each end. Below the mechanical drawing is the schematic representation of it using schematic symbols for the connectors, joined with a wire harness. Within this schematic symbol diagram, you can see that net labels are linked to each connection. The bubbles with arrows (leader notes) represent a line item that you can refer to within the Bill of Materials. Once you have written your assembly notes, you can then send the ready drawing to the assembly house that makes your cables.
Through my own real-world experience, and in collaboration with other work friends, we came up with a robust and powerful methodology for cable assembly design components in Altium Designer schematics that takes care of these needs. So, throughout this blog series, I want to share with you:
The first step is how can I get my place as shown in the wiring diagram. The simple answer is to create a multi-part layout. What the will encompass is the cable drawings, connector heads, crimps, and any other mechanical drawing along with the schematic symbol. This will be further discussed in my next installment of the Cable Assembly Drawing Blog Series.
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Sainesh Solanki is a Hardware Engineer with over 11 years of experience in supporting various designs such as Digital, Analog, and RF. Sainesh has a passion to be involved with project management of electronic designs and Sainesh is fascinated with all of the advanced hardware that has enriched our lives and made the world a better place to live.
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