OEMs and Harness Manufacturers: Building Stronger Partnerships for Success

Krishna Sundaram
|  Created: December 19, 2024
OEMs and Harness Manufacturers

Whether you are driving a car or operating heavy machinery and wondering how it works so smoothly, more often than not, you have to thank its wiring harness for making that possible. These systems are made of wires, connectors, and cables that ensure electrical components in a product work the way they should. But how are these essential systems brought to life? It all comes down to the collaboration between Original Equipment Manufacturers (OEMs) and harness manufacturers.

This blog will explore how these two types of companies collaborate to develop safe, reliable, and efficient products. Let's dive in!

What Do OEMs and Harness Manufacturers Do?

OEMs, or Original Equipment Manufacturers, are responsible for producing final products like cars, electronics, and machinery. Many of these products require electrical wiring systems to function correctly—and that's where harness manufacturers step in. These specialists design and build the wiring systems that connect everything safely, efficiently, and reliably.

Interestingly, while OEMs manage a product's overall design and production, they rarely manufacture wiring harnesses. Instead, they rely on harness manufacturers to create these intricate systems, enabling their electrical components to work seamlessly.

But why is this partnership so critical? Let's take a closer look.

1. Transforming Designs into Reality

Every new project begins with a vision—a new vehicle model or a high-tech gadget. While the product's design is essential, so is the wiring system that powers it. OEMs may have a broad idea of what the wiring should do, but it's up to the harness manufacturer to make that vision a reality. 

This process requires close collaboration. OEMs provide specifications such as the size, type, and number of wires needed, along with details on temperature resistance, voltage, and durability. Harness manufacturers then use this information to design a system that perfectly fits the product.

Why is this important? Imagine a car with incorrect electrical connections—nothing would work as it should. By working together, OEMs and harness manufacturers ensure that every part of the wiring system is ready when the product hits the assembly line.

A cable of matted wires of different colors with connectors in the electrical wiring of the car.

2. Custom Solutions for Unique Products

No two products are the same, which means their wiring needs vary significantly. For example, the wiring system in an electric vehicle is entirely different from that of a smartphone or an industrial machine. This is where customization comes into play.

Harness manufacturers excel at tailoring wiring systems to meet the unique needs of each product. Whether designing a harness to accommodate a new technological innovation or creating one to fit into a limited space, these manufacturers provide solutions that ensure the product is functional, efficient, and long-lasting—all while keeping costs under control.

3. Ensuring Safety and Quality

When it comes to wiring systems, safety and reliability are non-negotiable. These systems are the backbone of every electrical product, powering everything from car engines to the touchscreens on your devices. Cutting corners on quality could lead to significant issues down the line, which is why OEMs and harness manufacturers strongly emphasize rigorous quality control.

Every wiring harness undergoes extensive testing to ensure it meets industry standards. This includes tests for temperature resistance, voltage capacity, and connector durability. OEMs and harness manufacturers prioritize safety at every stage to create products that users can trust for years.

4. Streamlining Production with a Smooth Supply Chain

OEMs must meet tight production schedules, requiring a well-coordinated supply chain. This is where the partnership with harness manufacturers truly shines.

Harness manufacturers are responsible for sourcing quality materials, maintaining efficient production processes, and delivering wiring systems on time. Meanwhile, OEMs rely on this seamless collaboration to keep their production lines moving without delays. Clear communication and coordination between the two sides are essential for staying on schedule and meeting market demands.

Auto harness wiring factory panel, car electric harnesses factory

5. Balancing Costs and Quality

Manufacturing is a balancing act between maintaining high quality and controlling costs. Both OEMs and harness manufacturers work together to find ways to deliver top-tier products without exceeding budget constraints.

This might involve selecting cost-effective materials that meet safety standards or adopting innovative production techniques to streamline processes. These minor but meaningful adjustments help reduce costs without compromising the performance or reliability of the final product.

6. Supporting Products Beyond the Assembly Line

The collaboration between OEMs and harness manufacturers doesn't end once a product is assembled and sold. Many harness manufacturers provide ongoing support, helping OEMs address issues with the wiring systems after the product reaches customers.

Whether troubleshooting a problem or making repairs, this long-term support ensures the product continues to perform as expected, keeping customers satisfied and loyal.

The Strength of Collaboration

At its core, the partnership between OEMs and harness manufacturers is about more than just connecting wires. It's about designing electrical systems that perform flawlessly and contribute to a product's success.

By combining their expertise, these two industries develop innovative, reliable, and safe products that power our everyday lives. So, the next time you drive a car, turn on a light, or use a piece of technology, take a moment to appreciate the complex wiring systems behind the scenes. It's a testament to the collaboration between OEMs and harness manufacturers—a partnership that keeps the modern world running smoothly.

About Author

About Author

Krishna Sundaram joined Altium as a Senior Product Manager, leading the company's product design area, which includes Multiboard and Harness solutions. With over 11 years of experience in product development within the ECAD industry, Krishna has built his career specialising in the cable and wire harness domain.

He has played a pivotal role in developing innovative software solutions for wire harness design, streamlining workflows, and enhancing engineer productivity. His expertise spans the entire lifecycle of wire harness development—from conceptual design to manufacturing optimisation—ensuring end-to-end efficiency and precision.

Krishna’s in-depth understanding of the complexities wire harness engineers face has driven him to create tools that integrate seamlessly with ECAD ecosystems, bridging the gaps between electrical and mechanical design. His forward-thinking approach has been instrumental in reducing design times and improving collaboration across teams.

A Master's degree in Electrical Power from Newcastle University gives Krishna a solid foundation in electrical systems, which he leverages to pioneer advancements in wire harness technology. Driven by a passion for empowering engineers, Krishna continues to shape the future of harness design through innovative and impactful solutions.

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