How Talent Becomes a Failure Point in Supply Chains

Simon Hinds
|  Created: September 26, 2024
How Talent Becomes a Failure Point in Supply Chains

Talent is the linchpin that holds everything together. However, talent can also become a failure point if not managed effectively. The article explores five key insights into how talent can become a failure point in supply chains and provides early indicator checklists for leaders to identify potential issues before they escalate. One significant challenge is the skills mismatch, where the workforce’s skills do not align with the evolving demands of the industry, leading to inefficiencies, errors, and delays. Addressing this mismatch is crucial for maintaining a smooth and efficient supply chain operation.

Retaining top talent is another critical aspect, as high turnover rates can disrupt operations, lead to a loss of valuable institutional knowledge, and increase recruitment and training costs. Ensuring that employees feel valued and have ample opportunities for growth and development is essential for maintaining a stable workforce. Leadership gaps also pose a significant risk, as effective leadership is crucial for steering supply chain teams through various challenges and changes. Developing strong leaders who can inspire and manage their teams effectively is essential for maintaining a resilient and efficient supply chain.

Adaptability and innovation are vital for the success of supply chain operations. A workforce that resists change or lacks creativity can hinder the supply chain’s ability to respond effectively to new challenges and opportunities. Encouraging a culture of innovation and adaptability is essential for staying competitive in a rapidly evolving market. Additionally, effective communication is the backbone of any successful supply chain. Communication breakdowns can lead to misunderstandings, errors, and delays, significantly disrupting operations. Ensuring clear, efficient, and consistent communication channels is crucial for maintaining smooth and effective supply chain operations.

Insight 1: Skills Mismatch

One of the most significant challenges in supply chain management is ensuring that the skills of the workforce align with the evolving demands of the industry. As technology advances and new methodologies emerge, the skills required to manage supply chains effectively also change. A mismatch between the skills of the workforce and the needs of the supply chain can lead to inefficiencies, errors, and delays. Addressing this skills mismatch is crucial for maintaining a smooth and efficient supply chain operation.

Early Indicator Checklist:

  • Frequent Errors: An increase in mistakes or errors in supply chain processes is a clear indicator of a skills mismatch. When employees do not possess the necessary skills to perform their tasks accurately, it can lead to frequent errors, which can disrupt the entire supply chain.
  • Training Gaps: Identified gaps in training programs or a lack of upskilling initiatives can contribute to a skills mismatch. Without proper training and continuous learning opportunities, employees may struggle to keep up with the latest industry demands and technological advancements.
  • Employee Feedback: Negative feedback from employees regarding their ability to perform tasks effectively can signal a skills mismatch. Employees who feel unprepared or inadequately trained are likely to express dissatisfaction, which can impact their performance and overall morale.
  • Performance Metrics: Declining performance metrics or key performance indicators (KPIs) related to supply chain efficiency can indicate a skills mismatch. When the workforce lacks the necessary skills, it can lead to decreased productivity and efficiency, which will be reflected in the performance metrics.
  • Technology Adoption: Resistance or slow adoption of new technologies by the workforce is another sign of a skills mismatch. As new technologies are introduced, employees need to be equipped with the skills to use them effectively. Resistance to adopting these technologies can hinder the supply chain’s ability to innovate and improve.

Proof Points:

Global Skills Mismatch: According to the Boston Consulting Group, the skills mismatch affects 1.3 billion people worldwide and imposes a 6% annual tax on the global economy in the form of lost labor productivity.

UK Labor Market: In the UK, just under half (49.3%) of employed adults had qualifications that matched the average for their occupation, while almost one in five (18.6%) were more qualified than average for their current occupation (figure 1). 

UK Skills and Qualifications Suitability By Age Cohort
Figure 1: UK Skills and Qualifications Suitability By Age Cohort (2021) – Office of National Statistics (ONS)

Insight 2: Talent Retention

Retaining top talent is crucial for maintaining a robust and efficient supply chain. High turnover rates can significantly disrupt operations, lead to a loss of valuable institutional knowledge, and increase recruitment and training costs. Ensuring that employees feel valued and have ample opportunities for growth and development is essential for retaining talent and maintaining a stable workforce.

Early Indicator Checklist:

  • Turnover Rates: Increasing turnover rates, especially among high-performing employees, can be a clear indicator of issues within the organization. High turnover can disrupt the continuity of operations and lead to increased costs associated with hiring and training new employees.
  • Employee Engagement: Low levels of employee engagement or satisfaction are early signs that employees may not feel valued or motivated. Engaged employees are more likely to stay with the company and contribute positively to its success.
  • Career Development: A lack of clear career development paths or opportunities for advancement can lead to employee dissatisfaction and higher turnover rates. Employees need to see a future within the organization and have opportunities to grow and advance in their careers.
  • Exit Interviews: Consistent themes in exit interviews indicating dissatisfaction can provide valuable insights into why employees are leaving. Common issues raised during exit interviews should be addressed to improve retention.
  • Work-Life Balance: Reports of poor work-life balance or burnout among employees can indicate that the organization is not supporting its workforce effectively. Ensuring that employees have a healthy work-life balance is crucial for their well-being and long-term retention.

Proof Points:

High Turnover Costs: The cost of losing an employee can be significant, often amounting to 1.5 to 2 times the employee’s annual salary depending on their position type (technical versus C-suite). 

Great Resignation: The “Great Resignation” (figure 2) has highlighted the importance of developing a robust talent pipeline, as companies struggle to find skilled workers, with the increase in quits rate and job openings spiking from 2021.

Labour statistics 2001-2021 for USA jobs markets (Department of Labor)
Figure 2: Labour statistics 2001-2021 for USA jobs markets (Department of Labor)

Insight 3: Leadership Gaps

Effective leadership is crucial for steering supply chain teams through various challenges and changes. When there are gaps in leadership, it can lead to a lack of direction, poor decision-making, and decreased morale among team members. Therefore, developing strong leaders who can inspire and effectively manage their teams is essential for maintaining a resilient and efficient supply chain.

Early Indicator Checklist:

  • Decision-Making Delays: Noticeable delays in decision-making processes or a lack of clear direction from leadership can be early signs of leadership gaps. These delays can hinder the overall efficiency and responsiveness of the supply chain.
  • Team Morale: Low team morale or motivation is another indicator of leadership gaps. When leaders are not effectively guiding their teams, it can result in decreased enthusiasm and productivity among team members.
  • Leadership Development: Insufficient leadership development programs or a lack of succession planning can contribute to leadership gaps. Organizations need to invest in developing future leaders to ensure continuity and effective management.
  • Conflict Resolution: An increase in conflicts or unresolved issues within teams can signal leadership gaps. Effective leaders are essential for mediating conflicts and fostering a collaborative work environment.
  • Feedback Mechanisms: A lack of effective feedback mechanisms for leaders can also indicate leadership gaps. Constructive feedback is crucial for leaders to improve their skills and address any shortcomings.

Proof Points:

Critical Leadership Traits: Effective supply chain leaders need deep knowledge, strategic skills, and the ability to manage people and operations. 17% of US companies have a chief supply chain officer (85 of 500 S+P 500 companies).

Challenges in Planning: The role of supply chain planners has increased in importance, requiring them to manage ambiguity, lead change, and adapt to new technologies.

Insight 4: Adaptability and Innovation

The ability to adapt and innovate is crucial for the success of supply chain operations. A workforce that resists change or lacks creativity can significantly hinder the supply chain’s ability to respond effectively to new challenges and opportunities. Encouraging a culture of innovation and adaptability is essential for staying competitive in a rapidly evolving market. Organizations must foster an environment where employees feel empowered to propose new ideas and embrace changes.

Early Indicator Checklist:

  • Resistance to Change: One of the early signs of a lack of adaptability is resistance to new processes, technologies, or methodologies. Employees who are reluctant to adopt new ways of working can slow down the implementation of necessary changes, affecting the overall efficiency of the supply chain.
  • Innovation Stagnation: A lack of new ideas or innovations being proposed by employees is another indicator of a stagnant culture. When employees are not encouraged or motivated to think creatively, the organization may miss out on opportunities for improvement and growth.
  • Market Responsiveness: Slow response to market changes or customer demands can signal a lack of adaptability. Organizations that are not agile enough to adjust their strategies and operations in response to external changes may struggle to meet customer expectations and stay competitive.
  • Continuous Improvement: The absence of continuous improvement initiatives is a clear sign that an organization is not prioritizing innovation. Continuous improvement programs are essential for identifying and implementing incremental changes that enhance efficiency and effectiveness.
  • Employee Involvement: Low levels of employee involvement in problem-solving or innovation projects can indicate a lack of engagement and empowerment. When employees are not actively participating in these initiatives, it can lead to missed opportunities for innovation and improvement.

Proof Points:

Technological Innovations: Technologies like IoT, AI, and blockchain have significantly impacted supply chain operations, enhancing transparency and traceability. Walmart Canada and DLT Labs used technology to reduce billing disputes from 70% to less than 5%.

Insight 5: Communication Breakdowns

Effective communication is the backbone of any successful supply chain. When communication breaks down, it can lead to misunderstandings, errors, and delays, all of which can significantly disrupt operations. Ensuring that communication channels are clear, efficient, and consistently used is essential for maintaining smooth and effective supply chain operations. Organizations must prioritize establishing robust communication practices to avoid these pitfalls.

Early Indicator Checklist:

  • Misunderstandings: Frequent misunderstandings or miscommunications among team members are early signs of communication breakdowns. These can result in incorrect actions being taken, which can disrupt the supply chain and lead to inefficiencies.
  • Information Flow: Bottlenecks or delays in the flow of information can severely impact decision-making and operational efficiency. When information does not reach the right people at the right time, it can cause delays and errors in the supply chain process.
  • Feedback Loops: Ineffective feedback loops or a lack of regular communication can prevent issues from being identified and resolved promptly. Regular and effective feedback is crucial for continuous improvement and addressing any problems that arise.
  • Collaboration Tools: Underutilization of collaboration tools or platforms can hinder effective communication. These tools are designed to facilitate better communication and coordination among team members, and not using them to their full potential can lead to communication gaps.
  • Cross-Functional Coordination: Poor coordination between different functions or departments is another indicator of communication breakdowns. Effective supply chain management requires seamless coordination across various functions, and any breakdown in this coordination can lead to significant operational issues.

Proof Points:

Impact of Poor Communication: Ineffective communication can lead to lost inventory, late deliveries, and overall inefficiencies in the supply chain. Research shows that good communication in the supply chain helps keep information clear and balanced. Working closely with buyers and suppliers makes organizations more efficient by reducing wasted time and effort. Long-term partnerships encourage teamwork and problem-solving. The study suggests that companies should regularly communicate with their suppliers, clearly stating what they expect and informing them of any changes or challenges.

Strategies for Improvement: Effective communication strategies (figure 3) include promoting cross-functional collaboration, establishing shared metrics, and utilizing digital tools for real-time information sharing.

Communication types and examples of application
Figure 3: Communication types and examples of application

Conclusion

In conclusion, while talent is a critical asset in supply chains, it can also become a failure point if not managed effectively. By understanding the potential pitfalls and implementing early indicator checklists, leaders can proactively address issues and ensure that their supply chains remain resilient and efficient. Embracing a forward-looking approach to talent management will not only mitigate risks but also unlock new opportunities for growth and innovation in the ever-evolving world of supply chains.

About Author

About Author


Simon is a supply chain executive with over 20 years of operational experience. He has worked in Europe and Asia Pacific, and is currently based in Australia. His experiences range from factory line leadership, supply chain systems and technology, commercial “last mile” supply chain and logistics, transformation and strategy for supply chains, and building capabilities in organisations. He is currently a supply chain director for a global manufacturing facility. Simon has written supply chain articles across the continuum of his experiences, and has a passion for how talent is developed, how strategy is turned into action, and how resilience is built into supply chains across the world.

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