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    Using PCB Star Grounding Can Keep Your Design Shining

    Altium Designer
    |  February 27, 2018

    Multilayer PCB Stars lined up in a pattern

    Star charts and sextants seem like something from the days of sailing ships. Yet, unmanned and manned spacecraft depend on precise celestial navigation. When calculating the trajectory needed to traverse the solar system, interplanetary probes use an inertial coordinate system that places a grid fixed relative to a star background over the solar system.

    During manned lunar missions, the Guidance and Navigation dictionary relied on star charts. Astronauts sighted three stars through a telescope and noted the locations on a gridded star chart. Then, they entered two-digit star codes into Apollo Guidance Computer that redirected their spacecraft to the trajectory needed for translunar injection.

    Scientists who design spacecraft navigation systems must consider all the factors. Otherwise, an interplanetary probe would go skittering through the Milky Way and a lunar landing mission would miss the precise point of insertion and fall back to Earth. PCB design requires the same precise approach because of factors—such as noise and EMI—that cause unwelcome circuit behaviors.

    Circuit operation can turn into stardust because of noise and EMI. The problem intensifies with the marriage of analog and digital signals within a PCB design. A PCB design that has the analog and digital voltage supplies sharing the same regulator could allow high-frequency digital noise to couple into the analog circuit. Thankfully, we can look to the stars. Specifically, to star grounding PCB designs.

    Balancing Ground Planes: It’s Not Smoke and Mirrors

    A sextant uses two mirrors to measure the angle between two objects. One mirror has a half-silvered finish that allows light to pass and serves as a viewing piece. The second mirror attaches to a movable arm. When light from an object reflects from the second mirror, an observer can move the arm to a position where the reflection also reflects off the first mirror and through the eyepiece.

    Sometimes, working with chassis ground paths seems like entering a house of mirrors. Incorrect grounding strategies can create ground loops in a multilayer board or can allow digital signals to pass under analog ICs. A flawed ground circuit can introduce noise because of its characteristic impedance. With voltage changing as current changes, the ground circuit can introduce noise into the system that can travel along the return path to multiple circuits.

    Unfortunately, high frequency ground planes sometimes introduce problems because of effective inductance and resistance to ground. Larger digital currents can briefly exist in the return path during switching. In the same way, the ground-return signals seen with high speed circuits cause a similar issue with the chassis ground plane. The trace resistance of the ground plane causes a voltage change of the ground plane or across an analog device. Changes in voltage affect the relationship between the signal and ground.

    Blue circuit board with vibrations over components

    Signal integrity is vital for maintaining the strength and sturdy-workmanship of your circuit boards.

    Wish on a PCB Star

    The star ground configuration establishes a good alternative because all voltages refer to a single ground point. So, yes, the analog and digital grounds have a ground. One method for keeping digital currents away from the analog ground is placing the ground near its cleanest point at the power supplies. Usually, this point occurs in the power supply so that it does not introduce digital currents into the analog ground.

    Even though star grounding provides a good solution, the concept of referring all voltages to a single ground point may become a problem with larger mixed-signal circuits and multilayer boards. Think for a moment about all conductors in a large circuit reaching back to one point in a ground network.

    PCB design becomes more a challenge as the precise nature of establishing clean signal paths becomes muddled with signal interaction. Problems with impedance surface. Adding more power supplies to an already cluttered design creates more chassis ground paths and more opportunities for large noisy power supply currents to flow into ground paths and corrupt signal.

    NASA astronaut in control seat

    You won’t have to go to space to solve your design challenges

    Take a Precise Approach

    Well-designed PCBs have ground circuits that rely on a precise approach for providing a low-impedance return path for current. To counter noise, a design could rely on a ground plane as a return current path. Placing a break between the analog ground plan and the digital plan achieves separation. Make keeping ground currents separate a priority for your PCB design. Optimizing your device placement by locating analog and digital circuits on separate of the PCB provides the best solution.

    A few paragraphs ago, keeping ground currents separate became a priority. Solving the star ground signal path problem takes us back to that concept. Make keeping circuit impedance low another priority. Establishing separate power supplies and ground returns along with separating analog and digital circuits minimizes signal interaction and comes close to eliminating the problem of supply currents entering ground paths.

    Much of this takes us back to the ground plane. Lowering the resistance and inductance of a ground plane occurs by making one layer of your multilayer PCB a continuous copper plane. Having a larger amount of copper and a flatter conductor pattern lessen the impact of resistance and inductance while minimizing EMI emissions. The large area ground plane functions as a low impedance return path for decoupling high-frequency circuits. A larger ground plane also acts as a shield that minimizes external noise.

    Whether you are understanding more general circuit power distribution problems or looking for the specific star grounding PCB fix that can reduce your EMI emissions, a strong PCB design software is a must throughout it all. Altium Designer® contains the strong, pivotal features of auto-interactive routing, real-time layout error checking, and a power distribution network all within the same PCB layout tool.

    If you’d like to know more about how to reduce your PCB design’s EMI emissions, or if star grounding is the solution for your board, consider talking to an expert at Altium today.

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    About Author

    PCB Design Tools for Electronics Design and DFM. Information for EDA Leaders.

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