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    How to Design a Microstrip to Waveguide Transition

    Zachariah Peterson
    |  November 18, 2020
    PCB layout microstrip to waveguide transition

    RF structures can be complicated to design and layout, particularly because many RF systems lead double lives as digital systems. Getting an analog signal out of a component and into a waveguide for high isolation routing is not so simple as placing a microstrip or stripline coming off your source component. Instead, you need to create a special microstrip to waveguide transition structure to ensure strong coupling into and out of your waveguide.

    These structures can be quite complicated, and empirical formulas describing their functions often need to be determined using field solvers, approximations, or measurements. Although they can be tough to design, they have some simple signal integrity rules that apply to other traces in your PCB. Once you understand these relationships between the microstrip feedline and your waveguide structure’s impedance, you’ll know exactly what to analyze in your field solver results for your waveguide structure.

    A Microstrip to Waveguide Transition Determines Impedance

    Like many high speed and high frequency design choices, the point of placing a microstrip to waveguide transition is to set the impedance of the waveguide to a desired value. More specifically, the goal is to set the input impedance looking into the waveguide so that it matches the microstrip’s impedance. This keeps return loss low at the interface between the microstrip and the waveguide.

    Unfortunately, you often can’t simply connect a microstrip to every waveguide for a number of reasons. Consider a typical 50 Ohm microstrip on an 8-layer board (width 17 mils with Dk = 4.2). For a coplanar waveguide, the width required for 50 Ohms impedance on the same substrate is ~20 mils. But for a substrate integrated waveguide, the width required is very large (several mm). The transition structure matches the input impedance using a smooth transition between different widths. In this way, you keep reflections as low as possible throughout the waveguide’s bandwidth.

    The exact type of structure you need depends on whether you’re transitioning into a waveguide on the printed circuit board or an external waveguide through a flange. We’ve done both of these on a single interconnect to route a high frequency signal through a noisy environment. Let’s look at some options for printed circuits first:

    Printed Waveguides on a PCB

    The transition into a waveguide on a PCB can be performed with a few different structures:

    • Tapered transition. This is probably the most common structure used to transition from microstrips to coplanar waveguides, substrate integrated waveguides, and mode-selective transmission lines. These transitions are broadband; they permit a broad range of frequencies to transmit into the edge of the waveguide.
    • Stepped transition. This is also common as it is easy for anyone to design the series of stepped patches leading from the microstrip to the waveguide. These intermediate patches are just at the edge of being electrically short and are best for lower frequencies.
    PCB microstrip to waveguide transition
    Tapered transitions from microstrip to substrate integrated waveguide (SIW, left) and coplanar waveguide (CPW, right).

    Once the signal enters the waveguide, what happens next depends on whether the signal excites one of the cavity modes in the waveguide. Take a look at this recent article to see how different modes can be designed and excited in a waveguide.

    Waveguides Through a Flange

    This involves placing an antenna at your waveguide flange on your PCB. I’ve done this by placing a slot antenna on the wall of the waveguide, but this can also be done with a simple radiating microstrip. No matter how you create your radiating element, the goal is to launch a propagating wave through the aperture in the flange without reflection. This is also a matter of matching the input impedance of the waveguide flange to the impedance of the radiating microstrip antenna.

    An example with a patch antenna is shown in the graphic below. In this example, the waveguide short pattern region modifies the directionality of emission from the open microstrip line. The matching element is a floating conductor that modifies the input impedance of the waveguide to match that of the microstrip. Finally, the via fence around the waveguide opening acts as an extension of the flange around the radiating element to provide isolation.

    Micostrip to waveguide transition with a flange
    Microstrip to waveguide transition structure with a radiating antenna element into a waveguide flange.

    Normally, when using a flange for an external waveguide, you would not typically use a floating patch to match the flange input impedance to the microstrip impedance. Instead, you would place an iris in the cross-section of the flange to match its input impedance. This is like putting a parallel LC network in parallel with the waveguide impedance. Most waveguide manufacturers already do this for you, so you won’t need to worry about custom flange design if it’s not your area of expertise.

    Iris in a microstrip to waveguide transition structure
    Different iris styles used in waveguides. These elements create some inductive or capacitive loading at the input port of the waveguide.

    Placing a Microstrip Transition in Your PCB Layout

    These transition structures can be difficult to design, and designers will often rely on a field solver utility to determine the right structural parameters. Once the geometry for your microstrip to waveguide transition has been determined, you can easily place a transition structure using the CAD tools in your PCB layout software.

    I prefer to do this with polygon pour on the relevant layer, and then I place pads on the input and output ports. This allows the microstrip section to be quickly routed onto the transition structure, and then the transition structure can be connected to the waveguide section. Add in some schematic symbols, and you’ve got a simple way to add the structure into your schematics before you create your PCB layout. Take a look at this article for a more thorough guide for substrate integrated waveguides.

    Microstrip to waveguide transition
    Example microstrip to waveguide transition structure for a substrate integrated waveguide or grounded coplanar waveguide. Input and output pads are marked.

    From here, you can use some basic post-layout simulations to determine the impedance of the matched structure. The method of moments is a simple but powerful numerical calculation that can be used to calculate the characteristic impedance of these structures. This can then be used to extract return loss using the reflection coefficient.

    The complete set of CAD tools in Altium Designer® are ideal for creating a microstrip to waveguide transition, patch antennas, or other unique printed RF structures in your PCB. When you’ve finished your design, and it’s time to share your work with your collaborators, you can use the Altium 365™ platform to share and manage your design data.

    We have only scratched the surface of what is possible to do with Altium Designer on Altium 365. You can check the product page for a more in-depth feature description or one of the On-Demand Webinars.

    About Author

    About Author

    Zachariah Peterson has an extensive technical background in academia and industry. He currently provides research, design, and marketing services to electronics companies. Prior to working in the PCB industry, he taught at Portland State University. He conducted his Physics M.S. research on chemisorptive gas sensors and his Applied Physics Ph.D. research on random laser theory and stability. His background in scientific research spans topics in nanoparticle lasers, electronic and optoelectronic semiconductor devices, environmental sensing and monitoring systems, and financial analytics. His work has been published in over a dozen peer-reviewed journals and conference proceedings, and he has written hundreds of technical blogs on PCB design for a number of companies. Zachariah currently works with other companies in the electronics industry providing design, research, and marketing services. He is a member of IEEE Photonics Society, IEEE Electronics Packaging Society, and the American Physical Society, and he currently serves on the INCITS Quantum Computing Technical Advisory Committee.

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